Farewell Earphone Jack, Hello Wireless Earbuds

In modern life it seems that everything is going the wireless route; data communications, mobile device charging and audio, to name just a few. The wireless audio market is booming, yet as you look around on a plane, train or even on the street, one of the simplest devices - headphones or earbuds - are still, in the main, connected via a cable.

However, with the recent news that a major smartphone manufacturer has dropped the incredibly long-serving 3.5mm headphone jack from its latest product, things may be about to change. This bold, but logical step, is recognition that technology has reached a point where wireless earbuds - a tiny pair of wireless speakers that fit inside the ear, are now able to offer the audio performance, benefits and functionality required in a viable form factor to support music playback and streaming plus a whole lot more. In addition, and as an aside, by dispensing with the earphone jack, it becomes easier to improve the water resistant characteristics of smartphones and other portable / wearable devices ; this is an important benefit when such products are expected to perform in all kinds of outdoor environments. Finally, by going wireless, the frustration of dealing with tangled wires will become a thing of the past!

Until now, the main focus of manufacturers in the wireless audio market sector has been producing speaker systems. This was driven by consumer desire for portability and ease of installation; running and hiding unsightly wires around the home without damaging decor has always been a challenge.

The wireless audio market is clearly evolving and moving into a period of rapid growth. According to research firm Marketsandmarkets, the market is expected to reach USD54 billion by 2022. This, in itself, is significant, yet the predicted CAGR of 23.2% indicates far better the rate of change and growth in this market. Much of this future growth is linked to the market for smartphones and other portable devices, moving the area of highest growth from home audio to the portable consumer segment. In fact, these mobile devices have become important entertainment devices in their own right. A further study from Grand View Research indicates that the earbud and headphone market alone will exceed USD15 billion by 2024. The report cites technology advancements and miniaturization as being key drivers in the rapid growth potential of earbuds.

Wireless earpieces have been on the market for some time with Bluetooth-based devices for hands-free use with smartphones being one of the most popular applications. However, consumers are becoming more sophisticated and expecting more from their mobile audio experience, mostly driven by some of the high-end headphones on the market today that offer great audio quality and have features such as noise cancelling and enhanced bass.

So, like many of today's wearable devices, the challenge to design and bring to market compelling earbuds is significant. On one hand consumers are looking for ultra-small devices with extended operating times, meaning that efficiency and low power operation are crucial. Yet, on the other hand, and potentially somewhat conflicting, they want features such as the deep, rich bass and noise cancelling. Noise cancelling introduces another level of complexity and requires the inclusion of a microphone and additional circuitry, all of which adds bulk and places greater demands on the battery.

One of the key differences between traditional headphones and earbuds is the expectation of versatility. Headphones are primarily optimized for music playback alone, yet a compelling earbud solution will typically be expected to fulfill multiple functions including playback, streaming, WS2 (wireless synchronized sound), the handling of phone calls and interfacing with sensors. Wireless earbuds are also highly likely to incorporate voice command recognition technology.

Semiconductor solutions for earbuds must be low power and highly integrated due to the limited available space. They must also offer excellent processing power and audio performance plus a range of other characteristics and features to support a high degree of functionality.

One of the newer semiconductor devices to reach the market and support the development and proliferation of earbuds is the LC823450 series of ultra-low power, high-resolution audio processors from ON Semiconductor. Based around a dual core ARM® Cortex®-M3 processor and a proprietary 32-bit DSP core, the system-on-a-chip (SoC) incorporates 1656KB of SRAM and 256KB of ROM.

A highly integrated MCU within the SoC includes a total of six, 10 bit ADCs and a real-time clock as well as three eMMC/SD interfaces.

As the heart of the system is an audio engine based around the LPDSP32 DSP chip that is capable of high-resolution audio processing (32bit and 192 KHz). This features an MP3 encoder as well as decoders for MP3, WMA and AAC formats. Also built into the audio engine is a significant amount of dedicated audio circuitry including a low power Class D amplifier, an asynchronous sample rate converter (ASRC) with a jitter hiding function, a six-band equalizer (EQ) and a digital microphone PDM interface.

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Figure 1: Block Diagram of the LC823450 low power, high-resolution audio processing system

Despite, high-levels of functionality and integration, the LC823450 meets a key demand of earbud applications by remaining frugal in terms of its power demands -  typically consuming just 110 microwatts of power for each Megahertz of operating speed. As a consequence, audio playback times in excess of 120 hours are possible when used with two AAA batteries – around 70% more than some other products on the market.

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Figure 2: The LC823450 provides 70% longer playback time than that of other LSIs

The footprint of the XC and XD versions of the device (just 5.52mm x 5.33mm) is substantially less than alternative solutions – especially when considering some other solutions do not offer on-board SDRAM.

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Figure 3: LC823450 earbuds reference design

A large selection of advanced royalty- and license-free DSP code libraries available to help designers accelerate software design and minimize development costs; these include DSP codes for noise cancellation and variable speed playback.

As greater functionality is required for just a limited number of high-end applications, a number of support devices complete the ON Semiconductor portfolio for portable audio applications. One example of this is the 'always listening' BelaSigna® R281. This device will detect a single, user-trained trigger phrase, asserting a wake-up signal when detected. This extremely low-power device is intended for devices that respond to voice commands.

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Figure 4: The BelaSigna chip provides 'key phrase wakeup' to an LC823450 audio system

To conserve power, the main system (often LC823450 based) is powered down and the R281 listens for a particular phrase. When detected, the R281 sends a wake-up interrupt via a GPIO and the main LC823450 system takes over receiving, decoding and actioning the voice commands.

Clearly, like so many markets, the arrival of suitable technology will be one of the key drivers that act as an enabler for the wireless earbud market. Once dedicated, application-specific devices with high levels of integration and low power consumption are available than the huge potential of the wireless earbud market will be realized. 

Contribution from Kenichi Kivozaki, Product Manager, ON Semiconductor

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