In this article by the experts at Amphenol, you can explore how the MicroSpace™ High Voltage selective loaded crimp-to-wire connector platform stands out as an exceptional solution for compact, robust, and versatile automotive applications.
In today's rapidly evolving technological landscape, the demand for compact, robust, and versatile connector systems is greater than ever before. The automotive industry demands newer tech such as BMS, camera/sensor, and power steering and requires connectors that not only meet stringent performance requirements but also excel in harsh environments. Amphenol's MicroSpace™ High Voltage selective loaded crimp-to-wire connector platform emerges as a game-changing solution, offering a unique design that combines LV214 Severity-2 compatibility, pitch variations, and high voltage capabilities. This blog will delve into the outstanding features, benefits, and diverse applications of this exceptional connector system.
Compact Design
The MicroSpace™ High Voltage connector platform boasts a compact design that allows it to fit seamlessly into various applications. With pitch options of 3.81mm, 6.35mm, and 8.89mm, with 400V, 800V and 1200V capability, this connector system offers flexibility in meeting different space requirements. Furthermore, it complies with LV214 Severity-2 specifications making it perfect for automotive applications.
Keying and Poka-yoke Polarization for Visual Mismatch Prevention
To prevent visual mismatching during assembly and enhance overall reliability, the MicroSpace™ High Voltage connectors feature keying mechanisms and Poka-yoke polarization. These intelligent design features ensure proper mating and eliminate the risk of incorrect connections, reducing potential errors and increasing productivity.
TPA and CPA
The MicroSpace™ High Voltage connectors incorporate Terminal Positioning Assurance (TPA) and Connector Positioning Assurance (CPA) mechanisms. TPA ensures the proper insertion and retention of terminals, while CPA guarantees that connectors are accurately mated and securely locked together. These features provide additional confidence in the integrity and performance of the connector system.
Harsh Environment Suitability and High Vibration Resistance
Engineered to withstand harsh environmental conditions, the MicroSpace™ High Voltage connectors are built for reliability and durability. With a normal force of 4N for vibration resistance and over 75N of connector locking strength, these connectors excel in demanding applications that involve high levels of vibration, ensuring uninterrupted performance even in challenging environments.
Wide Range of Applications
The versatility of the MicroSpace™ High Voltage connector platform makes it suitable for a wide range of applications. In the automotive industry, these connectors find applications in Battery Management Systems (BMS), power steering systems, cluster/navigation systems, and HVAC units. They are also well-suited for camera/sensor systems in various industries.
Ease of Installation and Use
Amphenol's MicroSpace™ High Voltage connectors offer ease of installation without the need for specialized industrial tools. The connectors feature an existing crimp section and automated crimp tooling compatible with 22AWG wires, simplifying the assembly process and reducing time and cost.
High Power Performance and Current Rating
To meet the increasing power requirements of modern applications, the connector boasts a current rating of up to 4A per contact (with all contacts powered). This high current-carrying capacity ensures reliable power transmission and supports the demanding power needs of advanced technologies.
In conclusion, Amphenol's MicroSpace™ High Voltage selective loaded crimp-to-wire connector platform stands out as an exceptional solution for compact, robust, and versatile applications. With its unique design, LV214 Severity-2 compatibility, keying mechanisms, Terminal Positioning Assurance (TPA), and Connector Positioning Assurance (CPA), this connector system provides a reliable, efficient, and mismatch-free solution.